Individual solutions

Engineering and manufacturing processes for your individual product

Wälischmiller Engineering is versatile and has a vertical range of manufacture that is second to none. We not only offer engineering, but also manufacture, assemble, pack and organize all deliveries.

For you as a customer, this means fast response times and short delivery times on the one hand, and noticeably higher quality and faster service than other companies on the other.

Service & customer service

Maintenance and repair, available worldwide and at short notice

Our specialist personnel are available worldwide, even at short notice, for maintenance and repair work. Do special safety regulations or access qualifications apply in your industry?

No problem, our personnel are qualified to work under special conditions, e.g. in the controlled areas of nuclear facilities.

Engineering

Wälischmiller Engineering specializes in special designs.

Not possible, doesn't exist! Just ask HWM! We usually find an innovative, constructive solution for every individual challenge.

As a customer, you will always receive robots or manipulators from HWM that are one hundred percent tailored to your specific application and requirements. We would like to demonstrate this to you using a selection of exemplary projects.

Production possibilities

Steel construction, machining and electrical production: everything from a single source

Wälischmiller not only masters engineering, but also a wide range of manufacturing processes: from steel and stainless steel construction to machining, electrical and plastics production.

We produce both individual parts and small batches. Our production is optimally designed and ensures fast delivery times and reliable quality.

We are your point of contact for engineering in the field of handling technology. In addition, our state-of-the-art machinery enables us to manufacture on a contract basis in the following areas:

  • Steel construction
  • Stainless steel construction
  • Machining production with first-class turning and milling machines
  • Electrical production
  • Plastic production

Steel construction

We manufacture the following products, for example, on a production area of 790 m²:

  • Crane bridges
  • Trolleys
  • Guide rails
  • Consoles
  • Trusses

Our highly trained employees in steel construction are your guarantee for the best quality and thus for low maintenance costs and the best amortization:

  • Certified welders
  • Welding supervisors
  • Certified inspectors for non-destructive testing in accordance with ISO 9712

Stainless steel construction

Bending, welding, grinding, polishing and glass bead blasting are all carried out in-house. We also manufacture heavy stainless steel welded constructions.

Machining production

Our ultra-modern machining machines make it possible to produce almost all construction parts as Customized individual pieces or as series parts in stock. With us as your supplier, you always remain flexible and efficient.

Electrical production

Our electrical engineers and electricians build and wire the control cabinets and control panels for our systems. The main components we use Siemens PLC controls are programmed in the electrical production department. The wiring and cabling for the power and control cables are also assembled and tested in this department.

Plastic production

Our plastics department primarily produces the protective covers for the manipulator arms. The highly elastic "bootings" are manufactured using the injection molding process.

Contact us

Have your customized product for the nuclear industry planned and manufactured now

Questions about our products? Would you like to know more about the manufacturing process? Contact our expert for all functions!

Assembly and documentation

Wälischmiller: vertical integration down to the smallest detail: precisely fitting and accurate manipulators

We assemble, test and approve on an area of 1,000 m². In our 15 m high, flexibly equipped assembly hall with a 5 m deep water basin, we can exactly replicate the spatial conditions at the customer's premises. We can therefore guarantee a smooth and safe assembly process on the construction site.

Due to our work in nuclear technology, we are accustomed to providing complete documentation from the allocation of the semi-finished product to the material re-stamping through to the complete system documentation. Our processes and our quality management system are designed and developed accordingly.

Machinery in detail

Precision meets innovation at Wälischmiller

Our machinery forms the technical backbone of production and stands for maximum precision and versatile machining options. In Markdorf, we combine state-of-the-art CNC lathes and milling machines, advanced welding technology and a comprehensive vertical range of manufacture that enables us to efficiently produce both complex individual parts and series components. This high-performance equipment creates decisive advantages in terms of quality and flexibility, which underline Wälischmiller's high level of engineering expertise in the field of manipulators, robotics and special machine construction.

Existing welding equipment

  • MIG-MAG welding system ESS type 401 MW DVK
  • MIG-MAG inverter welding system EWM 3x400
  • TIG-TIG welding system 350 AC/DC with foot section
  • TIG Inverter EWM Tetrix T230 AC/DC
  • TIG welding system ESS 161TG
  • Welding rectifier ESS type 250GE
  • Stud welder power unit ROTAMAT
  • Welding turntable APS LID 500 450x430x320

Existing lathes

Machine type
Turning length mm
Turning Ø mm over bed / cross slide
Control system
DMG CNC CTX alpha 500 with counter spindle
L=500
500 / 200 Bar feed
Siemens Sinumerik 840D with ShopTurn
DMG CNC CTX beta 800 with counter spindle
L=800
700 / 410
Siemens Sinumerik 840D with ShopTurn
Core DMT CD650 (cycle-controlled)
L=2000
650 / 420
Heidenhain Manual Plus
Kern CNC D20
L=500
420 / 200
Siemens Sinumerik 810 T
Kern CD 402 (cycle-controlled)
L=1000
400 / 230
Heidenhain Manual Plus
Kern CNC Orion PD200
L=220
120 / 90 26 Bar feed
Siemens Sinumerik 820 T
Tsugami HS327 short/long lathe with counter spindle and B-axis
L=2800
32 / 32 Bar loader
Fanuc 32i-B

Milling machines

Type
X
Y
Z
Control system
Hermle CNC machining center C42
800
800
550
Heidenhain iTNC 530
CNC Micron Universal UMC600
900
600
600
Heidenhain TNC 426
CNC COVER MAHO DMC-64V Horizontal
700
600
500
Heidenhain iTNC 520
CNC MAHO Universal MH600E
600
400
400
Philips CNC 432
CNC MAHO Universal MH600C
600
450
450
Philips CNC 432
CNC MAHO Universal MH500C
500
400
300
Philips CNC 432

Questions and answers

Nuclear industry: FAQ Interesting facts about Wälischmiller products

What distinguishes TELBOT® from classic manipulators?

Motorized axes with endless rotary movements, haptic input arms and HMI/joystick control enable sensitive, repeatable movements with improved ergonomics. The TELBOT® can also be flexibly configured and integrated into existing systems without requiring the radiation protection window as an operating point.

What tools and end effectors are available for the TELBOT®?

From parallel/three-finger grippers and cutting/sawing/milling tools to samplers, measuring and cleaning tools, a broad portfolio is available. Depending on the version, tools can be changed manually or with Quick-Change; the components are designed for environments exposed to radiation and media.

How is the TELBOT® operated and integrated into the system?

The control runs via HMI/joystick or master arms with adjustable support. Mechanical and electrical interfaces allow connection to cranes, rail systems and existing PLC/control systems; industrial fieldbus/I/O concepts are common. Simulation/offline sequences optionally support cycle and collision checking.

How does the TELBOT® address security and ALARA?

The encapsulated kinematics and radiation-resistant components reduce the risk of contamination and failure, while ALARA is supported by reproducible cycles and remote handling. Acceptances are carried out via FAT/SAT with full documentation; CE and compliance requirements are taken into account on a project-specific basis.

What does service and lifecycle support involve?

From engineering, commissioning and training to preventive maintenance and spare parts over many years, operators receive everything from a single source. Optional SLAs, remote support and retrofit upgrades are available - for high availability and predictable operating costs.

How long does a TELBOT® project take from inquiry to commissioning?

Depending on the degree of customization, the typical duration is between 12-15 months (customer-specific arm kinematics/end effectors, system integration, verifications). Milestones are usually: Feasibility check → concept/specification → design/production → FAT/SAT → commissioning & training.